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Complete set of basalt sand making line crushing process and equipment quotation

2024-08-28 Visits:

Basalt is a kind of hard ore with good wear resistance, strong compression resistance and low crushing value. After processing, it can be widely used in construction, chemical industry, roads, airport runways and other fields.


Judging from the current market conditions, infrastructure construction has only increased or decreased, and the demand for sand in various industries is very strong. Therefore, the project of making basalt into sand is very promising for investment.Under normal circumstances, the sand made from it is divided into three stages: coarse crushing, medium crushing, and sand making. Some users who have strict requirements for the finished product can increase the sand washing stage.


Recently, a user inquired: What is the complete set of equipment for making sand from basalt, and what is the price?It is required to produce about 500 tons per day.This article makes a brief introduction.

sand making plant

1. A complete set of equipment for a basalt sand production line with a daily output of 500 tons


Assuming that the working time is 8 hours a day, 62.5 tons need to be produced per hour. As an example, the following is a detailed introduction. I hope it will be of some help to you.


(1), Coarse crushing stage


Here it is usually recommended that users choose a jaw crusher (1~1000t/h), which is a general-purpose crushing equipment. It is famous for its large feed size and deep crushing cavity. It is known as the “tiger mouth”. In addition, it has a simple structure, environmental protection, high yield, and strong durability. It is very suitable for the coarse crushing stage of basalt.

jaw crusher

It can meet the hourly production of 62.5 tons. It is recommended to choose PE500*750 jaw crusher, its feed size is ≤425mm, its processing capacity is 40~110t/h, and the motor power is 55KW.


(2), Medium crushing stage

impact crusher

cone crusher

Here are the recommendations for users: impact crusher and cone crusher, the former is relatively cheap, the broken material is cube-shaped, and the discharge is more uniform; the latter has more complete functions and is slightly more expensive, but the failure rate is low, the wearing parts are durable, and the crushing effect is better. From the long-term use point of view, the cone crusher is better.


To meet the hourly production of 62.5 tons, you can choose: PF1007 impact crusher, PF1010 impact crusher, HXGYS 300 cone crusher, etc.


(3), Sand making stage


More impact crushers are used for basalt sand making, that is, sand making machines. The principles of “stone to stone” and “stone to iron” are used. The finished sand has a more beautiful grain shape and higher application value. VSI series sand making machines and other series are available for you to choose from.


To meet the hourly production of 62.5 tons, you can choose: VSI7611 sand making machine, third-generation sand making machine, etc.


The above types of models have their own unique advantages. Users should choose the appropriate combination and collocation based on actual needs to give full play to their use value. Click on the online consultation and we will arrange for you. Professionals will design cost-effective production plans for free.

Basalt sand making equipment.jpg

2. Basalt sand making process with a daily output of 500 tons


Large pieces of basalt are evenly fed by the feeder into the jaw crusher for initial crushing; then by the conveyor into the impact crusher/cone crusher for further medium and fine crushing processing; sieved by a circular vibrating screen, the unqualified stones are returned to the superior level for re-crushing, and those who are qualified enter the sand making machine for fine crushing and shaping to obtain sand that meets the needs of users; if the user has strict requirements for the finished sand, it can be added to the sand washing machine for cleaning.


3. Estimated investment in a complete set of basalt sand-making equipment with a daily output of 500 tons


Because it belongs to a smaller production, the quotation will not be too expensive, but the entire production line equipment is more than one machine, so if it is equipped with a small number, it will cost hundreds of thousands. The specific number needs to be determined according to the specific equipment model you choose.However, it is certain that choosing a reliable manufacturer is more guaranteed from equipment quality, to program design, to after-sales service.


As a professional manufacturer of mining machinery and equipment, Xingkuang Group has been ups and downs in the industry for many years. It has won the favor of most users with a solid foundation, excellent quality and perfect service. It only provides each user with more guaranteed machines. If you need it, please consult online for more details.


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